Mold Tech Inc.

TOTAL DESIGN, PRODUCTION
and TESTING CAPABILITIES

Molding Technologies

The full spectrum of molding processes available today. We work with customers to select the method that best produces a quality product at the most cost effective level.

Thermoset (Rubber) Injection
Specializing in this process – considered overall the most efficient, cost-effect way to mold rubber parts. It saves both time and intensive labor costs while assuring consistency in long-term performance quality. Ideal for both low and high volume production.

Compression (Rubber & Composite Materials)
The oldest and most traditional molding process and still an efficient one depending on the rubber and composite materials selected.

Transfer Molding
Another popular method that uses fewer and less complex pre-forms, resulting in tighter dimensional tolerance control.

Thermoplastic Injection

Injection LSR & HCR Silicones

Overmolding
Process allows us to mold rubber around any substrate including plastic, metal inserts, engineered resins and glass.

High Performance Elastomeric
Coating Application (HNBR, FKM)

Application of a thin layer of elastomer to rubber parts – an optimum materials - for example offering strength and isolation characteristics. Provides for additional chemical and environmental resistance.
Temperature capability of a base material can increase. A change of color components will achieve performance, such as deflecting radiant heat.

Custom Material Development

Custom Compounding
Deliver precise performance results working with specialized rubber chemists in developing unique compounds to fit the application criteria.

Dual Durometer Compounding
Use of different polymers provides balanced benefits (rigidity and soft compliance seal) to achieve special performance goals in molded rubber products. Also bond a rubber component to a variety of different substrates (i.e. metal, glass, plastics and composite materials).

Additional Capabilities

Value-Added Assembly & Subassembly
Strategic scheduling of the molding cycle with assembly tasks, can compress the overall production time and achieve a more cost effective product. This production staging is the most efficient, cost-saving use of labor in handling high volume jobs. We run a 24-hour, 5 days per week operation to maximize production output.

Testing
Working with our customers to design any testing program in-house that will assure the quality and performance of the parts and engineered material we produce. Includes static rate testing and custom component level testing — whatever is needed to insure top performance of the part in its final application.

Tight Tolerance Rate Repeatability
Provide better than industry standards for parts with exceptional consistency from dynamic and static rate repeatability.

Part Design Optimization
Dig deep to understand our customer’s final application before providing a custom designed product. Provide Design for Manufacturing (DFM) and Design for Assembly (DFA). Maintain customer communication throughout the entire development process providing critical feedback at each stage of development. Offer customers web-based tools to track the production status of their part from initial design through delivery.

Mold Design and Build
Once a mold process is selected, our expert professionals custom design each mold to fit the production requirements.

Rapid Prototyping
Specialize in fast turnaround of prototypes in our development process. Helps assure there are no surprises when the delivered final part is put into its end application.